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Drilling /Workover Rigs

PPL DRILLING RIG SPECIFICATIONS

 

UNIT NAME

IDECO-H 725 

CLASSIFICATION

LAND DRILLING RIG

MAST 

IDECO FM-136-450. FULL  VIEW  DRILLING MAST.  450,000 LBS. MAX. HOOK CAPACITY WITH 8 LINES TO THE TRAVELLING BLOCK. 24 FT. LEG SPREAD  AT BASE  

MAST GUIDE RAMP

IDECO MAST GUIDE RAMP FOR POSITIONING MAST LEGS IN  BASE  PEDESTALS  ON  SUBSTRUCTURE  USING  DRAWWORKS  POWER. INCLUDES  TWO  REMOVABLE  TYPE  COMBINATION  MAST  GUIDE  AND  RAISING  TRACK  ASSEMBLIES.  

RACKING PLATFORM

TWIN SETBACK TYPE C/W. REMOVEABLE RACKS FOR RACKING A TOTAL OF 11,880 FT. OF  5” DRILL PIPE. ELEVATIONS  ADJUSTABLE  FROM  76 FT  TO  86 FT.  

STATIC HOOK LOAD CAPACITY

450,000 LBS ON 10 LINES (MAX.)

SUBSTRUCTURE

CONSISTING OF TWO BOXES  7’-6” WIDE. X 10’-6” HIGH X 37’-10” LONG.  

FILLER  BASE,   CONSISTING OF TWO ALL- WELD BOXES     7’-6” WIDE X 5’-6” HIGH  X  37’-10” LONG, TO  MAKE 16 FT. SUBSTRUCTURE HEIGHT.  

SUBSTRUCTURE  CAPACTY  FOR  CONCURRENT  LOADING  450,000 LBS. ON  THE  ROTARY  TABLE  SUPPORT  BEAMS  AND  250,000  LBS. ON  THE  PIPE  SETBACK  AREA.

SUBSTRUCTURE /MAST HEIGHT

16 FT / 152 FT

DRAWWORKS

HYDRAIR H-725–D. DRAWWORKS.  DOUBLE DRUM.

NORMAL ENGINE  HP. TO HOIST 450-750 ECONOMICAL DRILLING DEPTH RANGE  UP  TO 8500 FT.

MAIN DRUM:  BARREL  17-7/8”  DIA  X  41-1/2”  LONG, BRAKE  RIMS 44”  DIA  X  8-1/2”  WIDE., TWO  SPEEDS  FORWARD  AND  ONE  REVERSE  TO  MAIN  DRUM, CATHEAD  SHAFT, AND  ROTARY  DRIVE. SANDLINE  DRUM  ASSEMBLY INSTALLED ON CAT SHAFT, BARREL  12-5/8” DIA  X  39-5/16”  LONG. 

CAPACITY  12,900  FT. OF 9/16”  DIA. WIRE LINE, BRAKE  RIMS  38”  DIA  X  8-1/2”  WIDE.

CROWN BLOCK 

REVERSIBLE,  6 NOS.  42”  SHEEVES  DIA, SHEEVES  GROOVE  FOR  1-1/8”  LINE.

TRAVELLING BLOCK HOOK COMBINATION

 IDECO UTB-265-5-42; 265 TON  SHORTY UNITIZED, SHEAVES GROOVE FOR 1-1/8’ DRILLING LINE. FOR MAX. 10  LINES. TRIPLEX  HOOK  SPRING SUPORTED WITH 6” SPRING TRAVEL,  TRIPLEX   HOOK SWIVEL  AND LOCKS IN 8 POSITIONS

SWIVEL

IDECO TL-300 , MODEL B, C/W.WASH PIPE, GOOSE NECK ASSY.  LOWER  SUB  HAVING  6-5/8”  API  REGULAR  LH. TOOL JOINT PIN

KELLY

KELLY 4 ¼” SQUARE, 7 ¾” OD TOP UPSET WITH 6 5/8” API REG. LH BOX UP X 2 13/16” ID.  6 3/8” OD BOTTOM UPSET WITH 4” API IF RH PIN DOWN, 40 FT. OVERALL LENGTH, 37 FT.  WORKING SPACE.

DRILL CO. HEXANGONAL KELLY 5-1/4” X  40’ FT.  7-3/4” OD TOP UPSET WITH  6-5/8” API REGULAR  L/H. BOX UP. 6-3/8” OD.BOTTOM  UPSET    WITH  4-1/2” IF. R/H. PIN. BORE 2-13/16”. 

WORKING  SPACE  37 FT.

  

KELLY DRIVE BUSHING

  

BAASH-ROSS TYPE IRH54 MUSHROOM ROLLER KELLY DRIVE BUSHING C/W. ROLLER ASSY. WITH STABBING SKIRT FOR 4-1/4” SQUARE KELLY.

5.1/4" KELLY DRIVE BUSHING: BUSHING:  VARCO TYPE  20 HDP KELLY BUSHING FOR       5-1/4” API HEX. KELLY.

ROTARY TABLE

Ideco LR20.5B – Diameter  20 ½ Inch

Max Load Rotating 560,000 Lbs.

Max Load Static 900,000 Lbs.

Drive Drawworks

Max RPM - Low Gear 81 Rpm

Max RPM - High Gear 207Rpm

STAND PIPE MANIFOLD

4”  OD.  5000  PSI.  STAND PIPE MANIFOLD.  C/W. VALVES  AND CLAMPS.

MUD PUMPS

2  x IDECO MODEL T-800, 800 HP. 7” X 10”  TRIPLEX  SINGLE  ACTING MUD PUMP.

MUD PUMP MANIFOLD

MANIFOLD  CONSISTING  OF 02  NOS.  4”  x  5000  PSI.  WP. GATE  VALVE.  ONE  NO.  4”    S / 160 BORE  LONG  SWEEP  TEE.  ONE  BASE  TO  ACCOMMODATE  MANIFOLD. 

SHALE SHAKER

LINEAR MOTION SHALE SHAKER FOR DRILLING RIG APPLECATION FLUID HANDELING GPM(40-100 MESH SCREEN SG OF FLUID 4-3) MAKE BRANDT RIG TECH KING KOBRA.

SHALE SHAKER 

SWACO DUAL TANDEM OVERUNDER SHAKER COMPLETE WITH 02 VIBRATING ASSEMBLIES WITH 5HP 380 VAC 3 PHASE 50HZ 1500RPM EXPLOSION PROOF ELECTRIC MOTOR

D - SANDER

SWACO, 312  D- SANDER WITH  CONE  ASSEMBLY

D - SILTER

SWACO 6T4  D-SILTER CLONE ASSY.   (900 GPM./204 M3/HR).  CONSISTING  OF;  SIX (6)  EACH  VERTICALLY  MOUNTED  POLYURETHANE  TWIN  4”  SWACONES  TOTALLING  12  CLONE  W/ VICTAULIC  COUPLINGS. SOLIDS  DISCHARGE  THROUGH  A  6”  INLET  MANIFOLD  AN  8”  OVERFLOW  MANIFOLD  A  60  PSI  PRESSURE  GAUGE.

D - GASSER

SWACO D-GASSER.  CONSISTING  OF;  VACUM  PUMP,  3  HP. 380  VAC  3  PHASE  50  HZ. EXPLOSION  PROOF  ELECTRIC  MOTOR

MUD AGITATORS

SWACO MUD AGITATOR MODEL  SWM—10. C/W. 10 HP. 380 VAC, 50 HZ.  1000 RPM. EXPLOSION PROOF ELECTIC MOTOR.

MUD MIXING HOPPERS

DUAL MUD  MIX  SYSTEM  AS FOLLOWS: 8’ W, 20’ LONG THREE RUNNER MUD MIXING SKID MOUNT TWO (2)  5 X 6 MIXING PUMPS ON MIXING SKID. INSTALL TWO (2)  6”  LP MUD HOPPERS.

RIG ENGINE. (DRAWWORKS)

CATERPILLAR MODEL  3408 B  DIRECT INJECTED  TURBOCHARGED AFTERCOOLED DIESEL  INDUSTRIAL  ENGINE, 4 CYCLE, 8 CYLINDER, 5.4” BORE X 6.0” STROKE, COUNTERCLOCKWISE  ROTATION.  ASSEMBLED WITH  IDECO H-725   DRAWWORKS.

ENGINES RIG GENERATOR

TURBOCHARGED,(AFTERCOOLED, 4 CYCLE,  6  CYLINDER, 5.4”  BORE X 6.0” STROKE, COUNTERCLOCKWISE ROTATION.    S.NO.78201498 & 78201510. COUPLED  WITH  BRUSHLESS  SR4  GENERATOR,  50  HZ.  3 PHASE, 1500  RPM  285  KW AULT. PRIME RATING , 400/230 VOLTS .

ENGINE (MUD PUMP)

CATERPILLAR MODEL  D398. S.NO. 66B8522 & 66B8191. TURBOCHARGED   AFTER COOLED DIESEL INDUSTRIAL ENGINE, 4 CYCLE, V12, 6.25” BORE x 8” STROKE, COUNTERCLOCKWISE ROTATION. ASSEMBLED WITH IDECO— T-800  PUMP.

ACCUMULATOR UNIT

KOOMEY INC. MODEL 160-115 BOP. CONTROL UNIT AT 3000 PSI WP. ACCUMULATOR   SYSTEM.  CONSISTING  OF;  SIXTEEN  ELEVEN  GALLON  SIZE  BLADDER  TYPE  SEPARATOR  ACCUMULATORS, MODEL  UET-20  ELECTRIC  POWERED  TRIPLEX  PUMP  WITH  7/8”  PLUNGERES  DRIVEN  BY  A  20  HP. 50  HZ.  3  PHASE ,  220/380  VOLT  EXPLOSION  PROOF  ELECTRIC  MOTOR, 280  GALLONS  FLUID  RESERVOIR.

SHAKER MUD TANK

200  BBLS. TWO  COMPARTMENT SHAKER  TANK    28 FT. LONG.

INTERMEDIATE MUD TANKS

200 BBLS. TWO COMPARTMENT INTERMEDIATE  TANK   28 FT.  LONG.

SUCTION MUD TANK

200 BBLS. TWO   COMPARTMENT SUCTION  TANK  28 FT.  LONG.

RESERVE MUD TANK

200 BBLS.   OPEN   TOP   RECTANGULAR   RESERVE   MUD  TANK. 8’   WIDE X 5’   DEEP  X   28’   LONG.

FUEL TANK

CYLINDERICAL FUEL TANK 8 FT. WIDE 24 FT LONG HAVING 9026 GLN. CAPACITY TANK. INCLUDING 02 NOS. ROPER ROTARY GEAR PUMP MODEL 2AM32 MOUNTING ON BASE PLATE WITH 5HP 1800 RPM EXPLOSION PROOF MOTOR.

WATER TANK

OPEN RECTANGULAR WATER TANK        9 FT.  6 INCH.  WIDTH. X   6 FT.  HEIGHT. X  38 FT. LONG HAVING 386  BLS. CAPACITY. INCLUDES : 01 NO. MISSION  2 X  3R  CENTRIFUGAL  PUMP.  AND 20 HP. 1450 RPM.  EXPLOSION  PROOF  MOTOR.

AIR COMPRESSOR ELCTRIC

INGERSOL-RAND TWO STAGE AIR COOLED COMPRESSOR. S.NO. 30T.567534, 567530.    WORKING   PRESSURE:  200 PSIG,  CAPACITY: 53 CFM / 400   GALLONS. INCLUDES ELECTRIC MOTOR T. E. F. C. EXPLOSION  PROOF 50  CYCLE. 380    VOLT.

COLD STARD AIR COMP

INGERSOL-RAND 10 BHP COMPRESSOR, TWO STAGE SINGLE ACTION, AIR COOLED WITH CONSTANT SPEED CONTROL. ( S.NO.30T-562352). INCLUDES: LISTER  AIR  COOLED  DIESEL   ENGINE.

 

PPL WORKOVER RIG SPECIFICATIONS

 

UNIT NAME

IPS / CARDWELL KB500

CLASSIFICATION

MOBILE WORKOVER RIG

MAST 

IPS / CARDWELL DRILLING MASTCLEAR HEIGHT 118 FT FROM GROUND TO UNDERSIDE OF CROWN FRAME.  

MAST TYPE

TWO SECTION, HYDRAULIC CYLINDER TELESCOPED, LEANING TYPE WITH TWO MAIN GUYS FROM RACKING PLATEFORM TO GROUND.  

CARRIER

IPS / CARDWELL        B-375  CARRIER.  

RACKING PLATFORM

ISLAND TYPE WITH ADJUSTABLE FINGER, CAPACITY  9000 FT. OF 4-1/2” DRILL PIPE IN    DOUBLE,

C/W. LOCKING CHAIN FOR DRILL    COLLARS  AND GUYLINE  EYES.  

STATIC HOOK LOAD CAPACITY

350,000 LBS ON 8 LINES (MAX.)   

SUBSTRUCTURE

SINGLE SECTION TELESCOPING SUBSTRUCTURE WITH 16’ HIGH WORKING FLOOR, C/W. RAISING STRING.

BASE OF SUBSTRUCTURE TO BE 10’ WIDE X 20TFT LONG, WORKING FLOOR AREA TO BE 14 FT WIDE X 18 FT.  LONG WITH 4 FT. WIDE FOLDING WALKWAYS.

SUBSTRUCTURE IS RATED 600,000 LBS. AND 300,000 LBS. ON THE SETBACK. THERE WILL BE 13 FT.

CLEARANCE UNDER THE ROTARY BEAM

LENGTH 20 FT.

WIDTH 10 FT.

HEIGHT 10 FT. 6 INCHES.

SUBSTRUCTURE / MAST HEIGHT

16 FT / 118 FT  

DRAWWORKS

IPS CARDWELL K-500 DOUBLE DRUM DRAWWORKS.

BARREL SIZE   18” DIA.  X 38-1/4” LONG. SINGLE LINE PULL 45,600 LBS.

LAGGING LUBES SPLIT SLEEVE GROOVED FOR 1-1/8” LINE.

CROWN BLOCK

IPS / CARDWELL TWO-SHAFT EIGHT SHEAVE DESIGN.

ALL SHEAVES MOUNTED ON TAPERED ROLLER BEARINGS. SEVEN SHEAVES GROOVED FOR 1 1/8” LINE AND SANDLINE SHEAVE GROOVED FOR 9/16” LINE. 

MAXIMUM OF TEN LINES TO TRAVELING BLOCK. FIVE SHEAVES ARE 33 ½” OD AND THREE SHEAVES ARE 33 ½” OF C/W. HYDRAULIC WINCH SHEAVES. 

TRAVELLING BLOCK HOOK COMBINATION

MICKISSICK FIG. 664 RATED CAPACITY OF 150 TON WITH 4 X 30” SHEAVES, GROOVED FOR 1 1/8” LINE UNITIZED WEB WILSON 150 TON HYDRA HOOK.

SWIVEL

GARDENER DENVER MODEL S200 SWIVEL HAS A STATIC HOOK LOAD CAPACITY OF 200 TONS. C/W. WASH PIPE PACKING, 6-5/8” LH. PIN CONNECTION.

KELLY

  KELLY 4 ¼” SQUARE, 7 ¾” OD TOP UPSET WITH 6 5/8” API REG. LH BOX UP X 2 13/16” ID.  6 3/8” OD BOTTOM UPSET WITH 4” API IF RH PIN DOWN, 40 FT.

OVERALL LENGTH, 37 FT.  WORKING SPACE.

KELLY DRIVE BUSHING

BAASH-ROSS TYPE IRH54 MUSHROOM ROLLER KELLY DRIVE BUSHING C/W. ROLLER ASSY. WITH STABBING SKIRT FOR 4-1/4” SQUARE KELLY.

ROTARY TABLE

GARDNER DENVER MODEL RT – 17 ½”

ROTARY TABLE DEAD / ROTARY LOAD 

300 TONS / 300 TONS

MUD PUMP MANIFOLD

1 x 4” HEAVY DUTY STANDPIPE MANIFOLD MOUNTED ON MAST WITH 160 DEGREE GOOSENECK, HIGH PRESSURE HAMMER UNION, 10,000 PSI. TEST, 5000 PSI. WP. COMPLETE WITH 4” STANDPIPE VALVES AND CLAMPS.

MUD PUMPS

1 x GARDNER-DENVER MODEL PZGBF (PZ-7) TRIPLEX SINGLE ACTING MUD PUMP.

7” MAXIMUM BORE

7” STROKE

550 MAXIMUM INPUT HORSEPOWER AT 145 RPM OF PUMP.

SHAKERS

1 x HUTCHINSON-HAYES MODEL 4860-EM ECONOMY MODEL, LOW PROFILE, FEATURING A SINGLE STANDARD 4 FT. X    5 FT. SCREEN. MAXIMUM FLOW RATE: 500 GPM. WITH 20 X 20 MESH SCREEN. INCLUDED, MOTOR: 2 HP. 1495 RPM. 220/380 V, 50  HZ.

D - GASSER

1 x SWACO D-GASSER RATED 1200GPM CAPACITY, CONSISTING OF: VACUM PUMP, 3 HP. 220/380 V. ELECTRIC MOTOR 

  RIG ENGINE. (DRAWWORKS)

1 x CATERPILLAR 3412 DITA. TURBOCHARGER - AFTER COOLED, 12 CYLINDER, 4 STROKE –CYCLE DIESEL ENGINE.

POWER RATING: INTERMITTENT 804 HP. (600 KW) @ 2100 RPM. 

PRIME MOVER & AIR CONTROL SYSTEM

1 x TRAILER MOUNTED FROM BOWEN PS-2B COMPLETE CONSISTING OF: ENGINE GM-4-53-N DIESEL ENGINE, 83 HP & 2000 RPM(POWER SUB). 

ENGINE (MUD PUMP)

1 x CATERPILLAR MODEL 3412 DITA DIESEL POWER UNIT RATED 684 HP. AT 1800 RPM.  PUMP DUTY. WITH ALL STANDARD ACCESSORIES.

RIG GENERATOR WITH UTILITY HOUSE

RIG GENERATOR SET, BRUSHLESS SR-4 GENERATOR SET. RATED 150 KW. PRIME MOVER EACH. STANDBY 220/380 VOLT. 50   HZ.  3 PHASE, 1500 RPM.  WITH GOVERNOR,INCLUDING ALL STANDARD EQUIPMENT AND ACCESSORIES.

ACCUMULATOR UNIT

KOOMEY MODEL MB 140-115B SERIES. ACCUMULATOR UNIT 3000 PSI. WP. 

SHAKER MUD TANK

1 x 8 FT. WIDE. X 7’ HEIGH X 30 FT. LONG WITH A CAPACITY OF 250 BBLS.  (INITIALY DIVIDED INTO THREE COMPARTMENTS, TWO APPROX 100 BBLS. AND ONE 50 BBLS.TRIP TANK AND NOW THERE IS NO COMPARTMENT). THE SHAKER TANK EQUIPED A SHALE SHAKER MOUNTED ON TOP OF TANK, AND A POOR BOY TYPE DEGASSER. A SWACO VACUM TYPE DEGASSER.

INTERMEDIATE MUD TANKS

3 x 8 FT.WIDE X 7 FT. HEIGH X 24 FT. LONG, CAPACITY OF 200 BBLS. EQUIPED A SINGLE  ‘RUMBA’ MUD AGITATOR WITH 10 HP. ELECTRIC MOTOR AND 36” DIA. PADDLE. 

SUCTION MUD TANK

1 x 8 FT. WIDE X 7 FT. HEIGHT. X 24 FT. LONG, CAPACITY OF 200 BLS. EQUIPED WITH A 6” BUTTERFLY VALVE TO SHUT OFF FLOW TO MUD PUMP.

MUD MIXING TANK

1 x 8 FT. WIDE X 7 FT. HEIGH X 12 FT. LONG. CAPACITY 94 BLS. EQUIPPED WITH MUD MIXING HOPPER,AND 5X6 CENTRIFUGAL PUMP.

RESERVE MUD TANK

1 x 8 FT. WIDE X 7 FT. HEIGHT. X 24 FT. LONG.  CAPACITY OF 200 BLS. EQUIPED WITH TWO MUD AGITATORS WITH 10 HP. ELECTRIC MOTORS AND 36” DIA. PADDLES.

FUEL TANK WITH 2 NO FUEL PUMPS

1 x 8 FT. DIAMETER X 20 FT. LONG CYLINDERICAL TYPE WITH 8000 GALLONS CAPACITY.  

WATER TANK

8 FT. WIDE X 8 FT.HEIGH X 34 FT. LONG. OPEN RECTANGULAR TYPE. CAPACITY 380 BBLS.  

© 2010 Pakistan Petroleum Limited